{
  "name": "Soya Chaap",
  "slug": "soya-chaap",
  "url": "https://zippyedibles.com/products/soya-chaap",
  "description": "India's leading maida-free soya chaap manufacturer. Advanced extrusion technology, frozen & shelf-stable formats. FSSC 22000. Contract manufacturing & private label.",
  "certifications": [
    "FSSC 22000",
    "FSSAI Licensed"
  ],
  "source": "https://zippyedibles.com/products/soya-chaap",
  "generated": "2026-07-07",
  "technicalSpecs": [
    {
      "label": "HMMA Extruder",
      "value": "Coperion twin-screw (Germany)"
    },
    {
      "label": "Extrusion Capacity",
      "value": "10 MT/day"
    },
    {
      "label": "Frozen RTC Capacity",
      "value": "15 MT/day"
    },
    {
      "label": "Retort Capacity",
      "value": "10 MT/day, ambient-stable pouches and cans"
    },
    {
      "label": "Marination",
      "value": "Vacuum tumbler + industrial ovens"
    },
    {
      "label": "Automation",
      "value": "Fully automated, hands-free chaap line"
    },
    {
      "label": "Soy Protein Content",
      "value": ">50% soy protein flour on dry basis (maida-free)"
    },
    {
      "label": "Shelf-Stable Formats",
      "value": "Retort pouch and canned (24-month shelf life)"
    },
    {
      "label": "Cold Storage",
      "value": "300 MT frozen storage capacity"
    },
    {
      "label": "Freezing",
      "value": "IQF spiral freezer + trolley blast freezer"
    },
    {
      "label": "MOQ",
      "value": "1 MT standard, pilot trials available"
    },
    {
      "label": "Lead Time",
      "value": "1-2 weeks standard, 3-4 weeks custom"
    },
    {
      "label": "Certifications",
      "value": "FSSC 22000, FSSAI Licensed"
    }
  ],
  "formats": [
    {
      "format": "frozen",
      "badge": "Frozen",
      "shelfLife": "12 months at -18C",
      "packaging": "Vacuum bag, 1-5 kg standard"
    },
    {
      "format": "retort",
      "badge": "Retort Pouch",
      "shelfLife": "24 months ambient",
      "packaging": "Retort pouch, custom sizes",
      "note": "10 MT/day capacity, no cold chain required"
    },
    {
      "format": "canned",
      "badge": "Canned",
      "shelfLife": "24 months ambient",
      "packaging": "Can, 200g-800g"
    }
  ],
  "offerings": [
    {
      "title": "Plain Soya Chaap",
      "description": "Maida-free plain soya chaap rolls. HMMA-extruded, no binders.",
      "formats": [
        "frozen",
        "retort"
      ]
    },
    {
      "title": "Marinated Soya Chaap",
      "description": "Vacuum-tumbled marinade. Tandoori, achari, malai variants.",
      "formats": [
        "frozen",
        "retort"
      ]
    },
    {
      "title": "Canned Soya Chaap",
      "description": "Maida-free canned soya chaap. 24-month ambient shelf life. No cold chain required.",
      "formats": [
        "canned"
      ]
    },
    {
      "title": "Soya Chaap Strips",
      "description": "HMMA-extruded soya protein strips. Ideal for stir-fry, wraps, and QSR applications.",
      "formats": [
        "frozen",
        "retort"
      ]
    },
    {
      "title": "Soya Chaap Chunks",
      "description": "High-protein soya chunks made with HMMA extrusion. Fibrous meat-like texture.",
      "formats": [
        "frozen",
        "retort"
      ]
    }
  ]
}