Zippy Edibles
Request Quote

Pasta & Vermicelli

Founded in 2015, Zippy Edibles started with a passion for crafting Pasta & Vermicelli at our Jaspur Facility, ingraining these products into our DNA. Rapid expansion led us to offer a wide variety, including precooked and multi-grain options - chickpea, besan, and millet formulations are a key strength - with a total production capability of 100MT/day. As a trusted supplier for top retail chains and brands, we continually benchmark against international standards. Our in-house pilot extruder plays a crucial role in innovation, allowing us to develop new formulations and adapt to changing culinary trends.

Our Offerings

Regular pasta & vermicelli

  • 1.

    Durum Pasta

    Durum Pasta

  • 2.

    Soft-Wheat Pasta

    Soft-Wheat Pasta

  • 3.

    Plain Vermicelli

    Plain Vermicelli

  • 4.

    Roasted Vermicelli

    Roasted Vermicelli

Specialty Pasta (with wheat)

  • 1.

    Wholewheat Pasta

    Wholewheat Pasta

  • 2.

    Tricolor Durum Pasta

    Tricolor Durum Pasta

  • 3.

    Chickpea & Millet Multigrain Pasta

    Chickpea & Millet Multigrain Pasta

  • 4.

    Besan & Millet Vermicelli

    Besan & Millet Vermicelli

Specialty Pasta (Gluten-Free Available)

  • 1.

    Brown Rice & Maize Pasta

    Brown Rice & Maize Pasta

  • 2.

    Chickpea Pasta (16g Protein)

    Chickpea Pasta (16g Protein)

  • 3.

    Chickpea Pasta (21g Protein)

    Chickpea Pasta (21g Protein)

Precooked Dry Pasta

  • 1.

    Instant Pasta (Perfect for Cup Pasta)

    Instant Pasta (Perfect for Cup Pasta)

  • 2.

    Quick-Cook Pasta (Perfect for HoReCa)

    Quick-Cook Pasta (Perfect for HoReCa)

  • 3.

    Quick-Cook Mini Pasta (Perfect for Pan Cooking)

    Quick-Cook Mini Pasta (Perfect for Pan Cooking)

Shapes

  • Pennette Rigate

    Pennette Rigate

  • Conchigle Rigate

    Conchigle Rigate

  • Macroni

    Macroni

  • Animal Shape

    Animal Shape

  • Chifferi

    Chifferi

  • Fusilli

    Fusilli

  • Vermicelli

    Vermicelli

  • Number

    Number

How It's Made

1

Milling & Ingredient Preparation

In-house milling for rice and select specialty grains gives us control over flour freshness and particle size. For specialty products, dedicated milling available when required.

2

Mixing & Hydration

Precise ratios of flour, water, and additives are mixed under controlled conditions. For multigrain and protein-enriched variants, multiple flours are blended to achieve target nutrition profiles.

3

Extrusion & Shaping

Four European extruders (Pavan, GEA, Hemaks) shape the dough through bronze or Teflon dies into any pasta format - penne, fusilli, macaroni, vermicelli, or custom shapes. Multiple lines allow parallel production of different products.

4

Drying or Steam Cooking

Standard pasta enters multi-zone dryers for controlled dehydration. Precooked/instant pasta goes through Italian steam tunnels that pre-gelatinize the starch, cutting consumer cook time from 12-15 minutes to 2-7 minutes.

5

Quality Control & Packaging

Every batch is tested in our in-house lab for moisture, texture, cooking quality, and food safety. Multiple VFFS packing machines and automated cup packaging lines handle retail, bulk, and cup noodle formats.

Technical Specifications

Total Extrusion Capacity100 MT/day (India's largest contract manufacturing)
Precooked Pasta30 MT/day from steam cooking lines
Gluten-Free CapacityAvailable on request
Extruders4 European (Pavan, GEA, Hemaks) + 1 pilot
Vermicelli RoastingMultiple roasting lines
MillingIn-house for rice and select specialty grains
Heat TreatmentFor multigrain pasta texture and reduced off-notes
PackagingMultiple VFFS + automated cup packaging
Cook Time (Instant)2-3 minutes (hot water rehydration)
Cook Time (Quick-Cook)5-7 minutes (vs 12-15 min regular)
MOQ1 MT standard, 5 MT custom formulations
Lead Time1 week standard, 2 weeks custom
CertificationsFSSC 22000, FSSAI Licensed

Why Choose Zippy for Pasta & Vermicelli

India's Largest Pasta Contract Manufacturer

100 MT/day capacity across 4 European extruder lines. We serve leading QSR chains, national retail brands, and 20+ private label customers. Scale that grows with you.

Specialty Pasta Capability

Multi-grain formulations (chickpea, besan, millet) with heat treatment, 30 MT/day precooked pasta, and gluten-free production available on request. Capabilities most Indian manufacturers simply don't have.

Multi-Line Flexibility

4 independent extruder lines mean we run multiple SKUs and shapes in parallel. Faster turnaround, shorter lead times, and the ability to serve diverse product ranges simultaneously.

In-House Milling & R&D

In-house rice milling and select specialty grain milling for fresher ingredients and supply chain control. Pilot extruder enables rapid prototyping of new products.

Frequently Asked Questions

What is Zippy's pasta production capacity?+
100 MT/day total extrusion capacity across 4 European extruder lines - making us India's largest contract manufacturer for pasta and vermicelli. Within that: 30 MT/day precooked pasta (steam cooking), multi-grain and specialty pasta lines, and multiple vermicelli roasting lines.
Can Zippy manufacture gluten-free or multi-grain pasta?+
Yes. Our strength is multi-grain and specialty formulations - chickpea, besan, millet, and custom blends with heat treatment for superior texture. Gluten-free production is also available with dedicated lines and in-house milling to prevent cross-contamination. Variants include brown rice & maize pasta, chickpea pasta (16g and 21g protein), and custom formulations.
What is precooked or instant pasta?+
Our steam cooking process pre-gelatinizes the starch in the pasta, so it cooks much faster for the consumer. Instant pasta rehydrates in 2-3 minutes with just hot water (perfect for cup noodle/pasta formats). Quick-cook pasta cooks in 5-7 minutes vs 12-15 for regular pasta - ideal for HoReCa kitchens that need speed.
Does Zippy do private label pasta manufacturing?+
Private label is our core business. We supply leading QSR chains, national retail brands, D2C food companies, and export customers with their own-brand pasta. We handle formulation, production, and packaging. You get a retail-ready product. Custom shapes, nutrition profiles, and packaging formats are all available.
Can Zippy develop custom pasta shapes and formulations?+
Yes. Our pilot extruder handles small-batch trials (as low as 50 kg) for new shapes, ingredients, or nutrition profiles. Recent custom developments include high-protein chickpea pasta, millet-based multigrain pasta, and instant pasta for cup formats. Development timeline: 2-4 weeks for new formulations.

Ready to Get Started?

Whether you need bulk supply, custom formulations, or private label packaging, we can help. Pilot trials available.

Request a Quote