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Specialty Extruded Rice

Specialty Extruded Rice

We harnessed our expertise in extrusion and cooking technologies to innovate within the rice sector, recognizing the demand for enhanced rice products in India, a predominantly rice-consuming nation. Initiating with fortified rice kernels in response to government initiatives around 2021, we swiftly became a leading supplier. Our journey expanded to developing high-protein rice from chickpeas, offering a nutritious, easy-to-cook option that complements our technical capabilities and commitment to nutritional innovation.

Our Offerings

  • 1.

    Fortified Rice Kernel (FRK)

    Fortified Rice Kernel (FRK)

  • 2.

    High Protein Rice

    High Protein Rice

  • 3.

    Custom Extruded Rice

    Custom Extruded Rice

How It's Made

1

Rice Flour Milling

In-house milling of rice and other cereal grains to precise particle sizes. For FRK, rice flour is blended with micronutrient premix (iron, folic acid, vitamin B12). For high-protein rice, chickpea flour is incorporated.

2

Premix & Fortification

Micronutrient premixes are precisely dosed using in-line feeding mixers. For FRK, the fortification formula follows FSSAI and government program specifications. For custom rice, protein sources, vitamins, or minerals are blended to target nutrition profiles.

3

Extrusion

The fortified dough is extruded through rice-grain-shaped dies. Our patented process (adapted from pasta extrusion technology) creates kernels that are visually indistinguishable from natural rice and maintain their shape through cooking.

4

Controlled Steaming & Drying

Extruded kernels undergo controlled steaming (adjustable based on formulation) followed by precision drying. This step determines cooking behavior - ensuring the fortified kernels cook at the same rate as natural rice when blended.

5

Grading, QC & Packaging

Kernels are graded for size uniformity, tested for nutrient retention and cooking quality, then packaged in moisture-barrier bags. Full batch traceability for government program compliance.

Technical Specifications

Production Capacity25 MT/day
FRK NutrientsIron, folic acid, vitamin B12 (FSSAI compliant)
Blending Ratio1:100 (1 kg FRK per 100 kg rice) - standard government spec
High-Protein RiceChickpea-based, cooks like regular rice
MillingIn-house for rice and cereal grains
MixingIn-line feeding mixers for various formulations
SteamingControllable for different formulation requirements
Pilot ExtruderAvailable for custom formulation trials
PackagingMultiple VFFS packing machines
MOQ5 MT (government programs: bulk contracts)
CertificationsFSSC 22000, FSSAI Licensed, FSSAI FRK Approved

Why Choose Zippy for Specialty Extruded Rice

Patented FRK Process

Our proprietary process adapted from pasta extrusion technology delivers superior nutrient retention and kernel integrity compared to conventional methods. Our FRK does not dissolve in water during cooking - a key quality differentiator.

2+ Years Government Program Experience

Proven B2G track record since 2021. We understand procurement processes, compliance requirements, and the quality standards government programs demand.

Custom Formulation Capability

From standard FRK to high-protein rice to custom nutrition blends. Pilot extruder for rapid prototyping without disrupting production.

Testing Infrastructure & Compliance

FSSC 22000 certified, FSSAI FRK approved. Complete batch traceability for government audit requirements. In-house lab for nutrient testing. As government testing standards get stricter, our quality infrastructure ensures consistent lot approvals.

Frequently Asked Questions

What is Fortified Rice Kernel (FRK)?+
FRK is an extruded rice kernel enriched with micronutrients like iron, folic acid, and vitamin B12. It is blended with regular rice at a 1:100 ratio for government nutrition programs (PDS, mid-day meals, ICDS). The kernels look, cook, and taste like regular rice - consumers cannot tell the difference. Zippy has been a leading FRK supplier since 2021.
How does Zippy's FRK manufacturing process work?+
We adapted our pasta extrusion technology for FRK production - a patented process that gives us a manufacturing advantage. Rice flour is mixed with micronutrient premix, extruded through rice-grain-shaped dies using high-grade extruders at good capacities, steamed, and dried. The result is kernels that are visually identical to natural rice and maintain nutrient content through cooking. A key differentiator: our FRK maintains its structure during cooking and does not dissolve in water, unlike many competitors' products.
What is high-protein rice?+
Our high-protein rice is made by extruding chickpea flour into rice-shaped kernels. It cooks like regular rice and can be blended in or used standalone. This addresses the protein gap in rice-heavy diets without changing cooking habits - a significant nutritional innovation for rice-consuming populations.
Can Zippy develop custom extruded rice formulations?+
Yes. Our pilot extruder handles custom formulation trials. We can incorporate different protein sources, vitamins, minerals, or functional ingredients into rice-shaped kernels. Current capabilities include FRK, high-protein rice, and custom nutrition blends. Trial timeline: 2-3 weeks.

Ready to Get Started?

Whether you need bulk supply, custom formulations, or private label packaging, we can help. Pilot trials available.

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