Zippy Edibles
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Protein Snacks

Zippy Edibles' state-of-the-art facility in Rudrapur, Uttarakhand commissioned in 2023, sets a new standard for soya based protein snacks . Our pioneering TexPro range of Textured protein includes a variety of Ready-to-Cook (RTC) products, crafted using an advanced high moisture extrusion process Enjoy high protein, quick cooking, and unmatched consistency in every bite.

Our Offerings

B2B ingredients

  • 1.

    Keema Mince

    Keema Mince

  • 2.

    Protein Slices

    Protein Slices

  • 3.

    Chunks

    Chunks

  • 4.

    Shawarma

    Shawarma

  • 5.

    Protein cheese analogue

    Protein cheese analogue

Hand folded products

  • 1.

    Momos

    Momos

  • 2.

    Spring rolls

    Spring rolls

Formed products

  • 1.

    Nuggets

    Nuggets

  • 2.

    Patties

    Patties

  • 3.

    Kebabs

    Kebabs

  • 4.

    Drumstick

    Drumstick

How It's Made

1

HMMA Base Production

Soy protein flour is processed through our Coperion ZSK 54 HMMA extruder to create the textured protein base. This produces a fibrous, meat-like material with over 50% soy protein flour on dry basis - the foundation for all our RTC products.

2

Cutting & Forming

Multiple cutting and forming machines shape the HMMA base into the desired format - keema mince, slices, chunks, patties, nuggets, kebabs, or drumstick shapes. Custom shapes available for brand-specific products.

3

Coating & Seasoning

Products pass through our 3-pass coating line for consistent, even coverage. Batter, breading, and seasoning are applied in controlled layers. Custom coating formulations developed for each customer.

4

Frying & Cooking

Coated products go through the continuous fryer for uniform cooking and crispy texture. Temperature and time are precisely controlled for consistent results across every batch.

5

Freezing & Packaging

Products are rapidly frozen using spiral and blast freezers with ammonia refrigeration. Automated packaging lines handle retail packs and bulk formats. Cold chain maintained from production to dispatch.

Technical Specifications

HMMA ExtruderCoperion ZSK 54 twin-screw (Germany)
HMMA Capacity10 MT/day
Frozen RTC Capacity15 MT/day
FormingMultiple cutting and forming machines
MarinationVacuum tumbler + industrial ovens
Coating Line3-pass continuous coating
FryingContinuous fryer with temperature control
FreezingSpiral & blast freezers, ammonia refrigeration
Cold Storage300 MT frozen storage
Protein Content>50% soy protein flour (dry basis)
MOQ1 MT standard, 5 MT custom
CertificationsFSSC 22000, FSSAI Licensed

Why Choose Zippy for Protein Snacks

Complete Production Line

From HMMA extrusion to coating, frying, freezing, and packaging - everything under one roof. No outsourcing, no quality gaps.

True Meat-Like Texture

HMMA extrusion creates fibrous, layered protein that cooks and tastes like meat. Not the spongy TVP that consumers reject.

Private Label Expertise

We develop, manufacture, and package ready-to-sell products for your brand. Serving leading QSR chains, major retail brands, and D2C brands.

Scale + Flexibility

15 MT/day frozen RTC capacity with the flexibility to run small batches for new product launches. Pilot trials before full commitment.

Frequently Asked Questions

What types of protein snacks can Zippy manufacture?+
We manufacture the full range: B2B ingredients (keema mince, protein slices, chunks, shawarma strips, cheese analogue), hand-folded products (momos, spring rolls), and formed products (nuggets, patties, kebabs, drumsticks). All made from HMMA-extruded soy protein with no maida. Custom shapes and formulations available.
Can Zippy do private label protein snacks?+
Yes, private label is our primary business model. We handle everything from product development to packaging. You get a finished, retail-ready product with your branding. Current customers include major QSR chains, D2C brands, and retail private labels. Development timeline: 4-8 weeks for custom products.
What makes HMMA protein snacks different from TVP-based products?+
TVP (textured vegetable protein) uses dry extrusion - the result is spongy, with uniform texture that doesn't resemble real meat. HMMA (High-Moisture Meat Analog) uses our Coperion twin-screw extruder at high moisture and shear to create layered, fibrous protein with realistic meat-like texture. The difference is immediately noticeable in taste, mouthfeel, and cooking behavior.
What is the shelf life of frozen protein snacks?+
Frozen RTC products have 12-month shelf life at -18C. Our spiral and blast freezing with ammonia refrigeration ensures rapid, uniform freezing that preserves texture and flavor. We maintain 300 MT cold storage capacity for buffer stock and quick dispatch.

Ready to Get Started?

Whether you need bulk supply, custom formulations, or private label packaging, we can help. Pilot trials available.

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