Zippy Edibles

Solution

Plant Protein for QSR Menus, Frozen Brands, and Export

HMMA chaap, kebabs, patties, popcorn. Frozen, retort, ingredient - same protein base, the format your channel needs.

10 MT/day
HMMA Extrusion
15 MT/day
Frozen RTC
10 MT/day
Retort Pouch
300 MT
Cold Storage

The Problem

What buyers come to us for

You need a plant-protein product that holds texture through cold-chain, reheat, and the consumer's kitchen. Soft, spongy TVP-based competitors fail in delivery or on a hot-hold counter. You also need a manufacturer that can ship the format your channel actually runs - frozen for domestic cold-chain stores, retort pouch for ambient outlets and export, or unfinished ingredient for your own NPD line.

Plant-protein manufacturing for QSRs launching menu items, cloud kitchens cutting cold-chain risk, retail frozen-food brands, and ingredient buyers building their own SKUs. Twin-screw HMMA extrusion at Rudrapur, paired with a continuous coating line, continuous fryer, spiral (IQF) and blast (trolley) freezers, 300 MT cold storage, plus 10 MT/day retort capacity for ambient-stable formats.

Products in this solution

Pick the format that fits your spec

Soya Chaap

Soya Chaap

Maida-free HMMA soya chaap. Frozen, retort pouch, and canned formats. In commercial production for India's leading QSR chains and frozen-food brands. MOQ 1 MT standard, 5 MT for custom marination.

Formats Available

Plain Frozen Chaap
Plain Frozen Chaap
Marinated Frozen Chaap
Marinated Frozen Chaap
Retort Pouch (Marinated)
Retort Pouch (Marinated)
View full specs and process →
Soya Protein - Kebabs, Patties, Snacks

Soya Protein - Kebabs, Patties, Snacks

Soya seekh kebab, galouti, tangri, soya tikka, patties, nuggets, popcorn, drumsticks, momos. Same HMMA base, different formats. Plus B2B ingredient supply (mince, slices, chunks, shreds) for brands developing their own SKUs.

Formats Available

Soya Seekh Kebab
Soya Seekh Kebab
Patties & Nuggets
Patties & Nuggets
Mince/Keema (B2B)
Mince/Keema (B2B)
View full specs and process →

Use cases

Who this is built for

QSR Menu Launches

Veg seekh, soya tikka, soya popcorn, galouti for branded chains. Custom shape and seasoning. Pilot batch supported. Supplying among India's largest QSR chains directly and indirectly.

Cloud Kitchen Frozen RTC

Frozen RTC formats that survive multi-stop dark-kitchen logistics. Hot-hold and microwave reheat tested. Ambient retort variants where freezer logistics are not viable.

Brand Co-Pack and Private Label

Retail-ready packaging, your branding. Development cycle 4-8 weeks for custom products. Current customers include national frozen-food brands.

B2B Ingredient Supply

HMMA mince, shreds, slices, chunks, plain chaap rolls, and high-protein cheese analog slices. For meat-analogue brands building their own SKUs and meat-extender applications.

The numbers

Specs that matter for this solution

HMMA Capacity
10 MT/day
Frozen RTC Capacity
15 MT/day
Retort Capacity
10 MT/day, ambient-stable pouches and cans
Cold Storage
300 MT
Coating
3-pass continuous coating + continuous fryer (sophisticated coated-product capability)
Freezing
IQF spiral freezer + trolley blast freezer
Shelf Life
12 months frozen at -18C; 24 months retort/canned
MOQ
1 MT standard, 5 MT custom
Certifications
FSSC 22000, FSSAI Licensed

Want to talk about your spec?

Send your product brief, target volumes, and timing. We will come back with a feasibility note and a sample plan.

Get in touch