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Zippy Edibles

Solution

Plant Protein for QSR Menus, Frozen Brands, and Export

HMMA chaap, kebabs, patties, popcorn. Frozen, retort, ingredient - each made to its own formulation, in the format your channel needs.

10 MT/day
HMMA Extrusion
250 MT
Frozen Storage
FSSC 22000
Frozen RTC Plant
Frozen + Retort
Formats

The Problem

What buyers come to us for

You need a plant-protein product that holds texture through cold chain, reheat, and the consumer's kitchen. You also need a manufacturer that can ship the format your channel actually runs - frozen for domestic cold-chain stores, retort pouch for ambient outlets and export, or unfinished ingredient for your own NPD line. Our HMMA fibres are heat-set during extrusion, so they hold their structure through freezing, reheating and retort.

Plant-protein manufacturing for QSRs launching menu items, cloud kitchens cutting cold-chain risk, retail frozen-food brands, and ingredient buyers building their own SKUs. At Rudrapur we run a twin-screw HMMA extruder alongside a continuous coating line, a continuous fryer for coated snacks, spiral (IQF) and blast (trolley) freezers, 250 MT of cold storage, and retort capacity for ambient-stable formats.

Products in this solution

Pick the format that fits your spec

Soya Chaap

Soya Chaap

Maida-free HMMA soya chaap. Frozen, retort pouch, and canned formats. In commercial production for a national QSR chain, restaurant chains and frozen-food brands. MOQ 1 MT pilot; full truck for regular frozen supply.

Formats Available

Plain Frozen Chaap
Plain Frozen Chaap
Marinated Frozen Chaap
Marinated Frozen Chaap
Retort Pouch (Marinated)
Retort Pouch (Marinated)
View full specs and process →
Soya Protein - Kebabs, Patties, Snacks

Soya Protein - Kebabs, Patties, Snacks

Wet textured soy protein (HMMA, high-moisture), formed into soya seekh kebab, galouti, soya tikka, patties, nuggets, popcorn and drumsticks. Each made to its own formulation. Plus B2B ingredient supply (keema, chunks, shreds) for brands developing their own SKUs.

Formats Available

Soya Seekh Kebab
Soya Seekh Kebab
Patties & Nuggets
Patties & Nuggets
Mince/Keema (B2B)
Mince/Keema (B2B)
View full specs and process →

Use cases

Who this is built for

QSR Menu Launches

Veg seekh, soya tikka, soya popcorn, galouti for branded chains. Custom shape and seasoning. Pilot batch supported. Supplying a national QSR chain.

Cloud Kitchen Frozen RTC

Frozen RTC formats built for multi-stop dark-kitchen logistics, hot-hold and microwave reheat; trial samples available. Ambient retort variants where freezer logistics are not viable.

Brand Co-Pack and Private Label

Retail-ready packaging, your branding. Current customers include national frozen-food brands.

B2B Ingredient Supply

HMMA keema, shreds, chunks and plain chaap rolls. For meat-analogue brands building their own SKUs and meat-extender applications. Protein slices and cheese analogue slices are concepts, developed on request.

The numbers

Specs that matter for this solution

HMMA Capacity
10 MT/day
Retort Capacity
10 MT/day, ambient-stable pouches and cans
Cold Storage
250 MT
Coating
3-pass continuous coating + continuous fryer for coated snacks
Freezing
IQF spiral freezer + trolley blast freezer
Shelf Life
18 months frozen at -18C (chaap); 24 months retort/canned
MOQ
1 MT pilot; full truck for regular frozen supply
Certifications
FSSC 22000 (frozen ready-to-cook), FSSAI Licensed (Lic. 12623999000092)

Want to talk about your spec?

Send your product brief, target volumes, and timing. We will come back with a feasibility note and a sample plan.

Get in touch