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Fortified Rice & Pulses

Fortified Rice & Pulses Manufacturer in India

Zippy Edibles manufactures fortified rice kernels (FRK) and fortified pulse kernels on a single patented extrusion platform at our FSSC 22000 certified facility. With 25 MT/day production capacity, we supply FRK for government nutrition programs (FSSAI FRK approved since 2021), high-protein rice from chickpea flour, and extruded pulse kernels for brands fortifying dal and pulse-grain staples. Both micronutrient enrichment (iron, folic acid, vitamin B12) and macronutrient enhancement (protein, fiber) available across rice and pulse formats. Our in-house pilot extruder enables rapid custom formulation for exporters, NPD teams, and institutional nutrition programs.

Fortified Rice & Pulse Products

Range 1 of 2

Fortified Rice Kernels

  • 1.

    Fortified Rice Kernel (FRK)

    Fortified Rice Kernel (FRK)

  • 2.

    High Protein Rice

    High Protein Rice

  • 3.

    Custom Extruded Rice

    Custom Extruded Rice

Range 2 of 2

Fortified Pulse Kernels

  • 1.

    Micronutrient-Fortified Pulse Kernels

    Micronutrient-Fortified Pulse Kernels

  • 2.

    High-Protein & Fiber-Enhanced Pulse Kernels

    High-Protein & Fiber-Enhanced Pulse Kernels

  • 3.

    Custom-Formulated Pulse Kernels

    Custom-Formulated Pulse Kernels

How We Manufacture Fortified Rice & Pulses

1

Rice Flour Milling

In-house milling of rice and other cereal grains to precise particle sizes. For FRK, rice flour is blended with micronutrient premix (iron, folic acid, vitamin B12). For high-protein rice, chickpea flour is incorporated.

2

Premix & Fortification

Micronutrient premixes are precisely dosed using in-line feeding mixers. For FRK, the fortification formula follows FSSAI and government program specifications. For custom rice, protein sources, vitamins, or minerals are blended to target nutrition profiles.

3

Extrusion

The fortified dough is extruded through rice-grain-shaped dies. Our patented process (adapted from pasta extrusion technology) creates kernels that are visually indistinguishable from natural rice and maintain their shape through cooking.

4

Controlled Steaming & Drying

Extruded kernels undergo controlled steaming (adjustable based on formulation) followed by precision drying. This step determines cooking behavior - ensuring the fortified kernels cook at the same rate as natural rice when blended.

5

Grading, QC & Packaging

Kernels are graded for size uniformity, tested for nutrient retention and cooking quality, then packaged in moisture-barrier bags. Full batch traceability for government program compliance.

Why Choose Zippy for Fortified Staples

Single Partner for Rice and Pulse Fortification

One patented extrusion platform delivers both fortified rice (FRK, high-protein rice) and fortified pulses (micronutrient and macronutrient). Brands running dal-chawal nutrition programs get a single supplier for both halves of the staple.

Patented Extrusion Process

Our proprietary process adapted from pasta extrusion technology delivers superior nutrient retention and kernel integrity. Our FRK does not dissolve in water during cooking - a key quality differentiator vs competitors.

Micro + Macro Fortification in One Kernel

Most fortification providers focus only on micronutrient addition. We handle both FSSAI-spec micronutrients (iron, folic acid, B12) and macro enhancement (protein, fiber) in a single extruded kernel.

Government Program Track Record

Proven B2G since 2021. FSSAI FRK approved, FSSC 22000 certified. We understand procurement processes, compliance requirements, and the quality standards government nutrition programs demand.

Custom Formulation Capability

From standard FRK to high-protein rice to custom pulse kernels. Pilot extruder for rapid prototyping without disrupting production. Trial timeline 2-3 weeks.

Fortified Rice & Pulses Manufacturing Specifications

Production Capacity25 MT/day (shared rice + pulse extrusion platform)
Rice FormatsFRK, high-protein rice, custom extruded rice
Pulse FormatsChana, arhar, moong, masoor, custom blends
Micronutrient OptionsIron, folic acid, vitamin B12, zinc (FSSAI compliant)
Macronutrient EnhancementProtein and fiber boost via formulation
Blending Ratio (Rice)1:100 (1 kg FRK per 100 kg rice) - standard government spec
Blending Ratio (Pulses)Customizable per brand requirement (typically 1-5%)
MillingIn-house rice and pulse milling
Pilot ExtruderAvailable for custom formulation trials
PackagingMultiple VFFS packing machines
MOQ5 MT standard, 1 MT for pilot / trial orders
Lead Time2-3 weeks for standard formulations
CertificationsFSSC 22000, FSSAI Licensed, FSSAI FRK Approved

Fortified Rice & Pulses FAQ

What is Fortified Rice Kernel (FRK)?+
FRK is an extruded rice kernel enriched with micronutrients like iron, folic acid, and vitamin B12. It is blended with regular rice at a 1:100 ratio for government nutrition programs (PDS, mid-day meals, ICDS). The kernels look, cook, and taste like regular rice - consumers cannot tell the difference. Zippy has been a leading FRK supplier since 2021.
What are fortified pulse kernels?+
Fortified pulse kernels are extruded using the same platform as our FRK, but with pulse flour (chana, arhar, moong, masoor) as the base. They carry micronutrients (iron, folic acid, B12) or macronutrient enhancement (protein, fiber) inside the kernel matrix. Designed to blend with regular pulses at 1-5% so the final dal is nutritionally upgraded without changing cooking behavior, taste, or appearance.
How is extruded fortification different from surface-coated pulses?+
Traditional pulse fortification adds nutrients to raw pulses via surface coating or powder blending - which is prone to nutrient loss during washing and cooking. Extruded fortified kernels carry the fortification inside the kernel matrix. Nutrient retention is significantly higher, and the kernels cook at the same rate as regular pulses so they do not separate or become visible. Same logic applies to FRK vs surface-coated rice.
How does Zippy's FRK manufacturing process work?+
We adapted our pasta extrusion technology for FRK production - a patented process. Rice flour is mixed with micronutrient premix, extruded through rice-grain-shaped dies, steamed, and dried. The result is kernels visually identical to natural rice that maintain nutrient content through cooking. A key differentiator: our FRK maintains its structure during cooking and does not dissolve in water, unlike many competitors' products.
What is high-protein rice?+
Our high-protein rice is made by extruding chickpea flour into rice-shaped kernels. It cooks like regular rice and can be blended in or used standalone. This addresses the protein gap in rice-heavy diets without changing cooking habits.
Can Zippy fortify both micronutrients and macronutrients in the same kernel?+
Yes. We can formulate kernels (rice or pulse) that deliver FSSAI-spec micronutrients (iron, folic acid, B12) and simultaneously boost macros (protein, fiber) through choice of base and added protein isolates. Useful for brands building functional dal-chawal mixes, nutritionally upgraded khichdi products, or high-protein staple SKUs.
Can Zippy develop custom extruded formulations?+
Yes. Our pilot extruder handles custom formulation trials for both rice and pulse kernels. We can incorporate different protein sources, vitamins, minerals, or functional ingredients. Trial timeline: 2-3 weeks. Custom formulations typically go through 1-2 iteration cycles before committing to full production.
What is the typical MOQ?+
Standard production MOQ is 5 MT. For trials and new formulations, we run pilot batches of 1 MT on our pilot extruder. Government program contracts are handled in bulk.

Used in these Solutions

Buyers find fortified rice & pulses through these problem-framed paths.

Solution

Fortified and High-Nutrition Solutions

True FRK extrusion. Survives washing and cooking. Patented IP.

Patent FRK Process IPEmbedded Nutrient Delivery
Explore solution →

Ready to Get Started?

Whether you need bulk supply, custom formulations, or private label packaging, we can help. Pilot trials available.