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Zippy Edibles
A pile of fortified rice kernels made at Zippy's Jaspur plant

Fortified rice kernel (FRK) manufacturer, India Rice-shaped kernels that carry iron, folic acid and B12 into everyday rice

Rice flour and an FSSAI-spec premix, extruded into kernels that look like rice. Mix 1 kg into 100 kg of rice. Made at our FSSC 22000 certified plant in Jaspur.

  • 1:100 blend
  • FSSAI-spec premix
  • Made at Jaspur
  • FSSC 22000

Fortified Rice & Pulse Products

Range 1 of 2

Fortified Rice Kernels

  • 1.

    Fortified Rice Kernel (FRK)

    Fortified Rice Kernel (FRK)
  • 2.

    High Protein Rice

    High Protein RiceRepresentative image
  • 3.

    Custom Extruded Rice

    Custom Extruded RiceRepresentative image

Range 2 of 2

Fortified Pulse Kernels

  • 1.

    Micronutrient-Fortified Pulse Kernels

    Micronutrient-Fortified Pulse KernelsRepresentative image
  • 2.

    High-Protein & Fiber-Enhanced Pulse Kernels

    High-Protein & Fiber-Enhanced Pulse KernelsRepresentative image
  • 3.

    Custom-Formulated Pulse Kernels

    Custom-Formulated Pulse KernelsRepresentative image

The spec

Spec at a glance

What a rice miller asks us first. The nutrient rows are FSSAI's ranges, not our formula.

Iron (FSSAI range)
28–42.5 mg as ferric pyrophosphate, or 14–21.25 mg as NaFeEDTA, per kg of fortified rice
Folic acid (FSSAI range)
75–125 µg per kg of fortified rice
Vitamin B12 (FSSAI range)
0.75–1.25 µg per kg of fortified rice
Your country's premix spec
On request
Blend
1:100 (1 kg of kernels per 100 kg of rice)
Shape, packing, shelf life, CoA
Confirmed with your order
Testing
In-house lab at Jaspur, plus an NABL-accredited lab every 6 months, per FSSAI norms
MOQ
5 MT
FSSAI licence (Jaspur)
10015012000314

Who buys it

Who we make kernels for

Three kinds of buyers order from this line.

  • Rice millers and exporters

    Micronutrient FRK in bulk, made to FSSAI's premix ranges. Your destination country's premix on request.

  • Brands

    Protein and pulse kernels under your label. Our pulse kernels already go into a consumer brand's products.

  • Institutional suppliers

    FRK in bulk for suppliers to schools, canteens and meal programmes.

Quality

FSSC 22000

FSSC 22000 certified. Audited every year by Intertek.

Intertek India is a NABCB-accredited certification body (accreditation FS 010).

Covers: Pasta, macaroni, vermicelli (plain and roasted), fortified rice kernels (FRK) and precooked pasta

Reg. 0184912 · valid until 20 Aug 2027 · FSSAI licence 10015012000314

  • Our Jaspur lab checks production, and an NABL-accredited lab tests our FRK every 6 months, per FSSAI norms.

Know more

Our kernel range, the full spec and the questions buyers ask us most.

Zippy Edibles makes fortified rice kernels (FRK) and fortified pulse kernels by extrusion at our FSSC 22000 certified Jaspur plant. Our FRK process (Indian Patent 415401) is adapted from pasta extrusion, with 25 MT/day FRK capacity. We supply FRK to rice millers, exporters and institutional suppliers, protein rice kernels to your recipe, and extruded pulse kernels for brands fortifying dal and pulse-grain staples. Both micronutrient enrichment (iron, folic acid, vitamin B12) and macronutrient enhancement (protein, fiber) available across rice and pulse formats. Our in-house pilot extruder runs custom formulation trials for exporters, NPD teams and institutional suppliers.

Why Choose Zippy for Fortified Staples

Single Partner for Rice and Pulse Fortification

One extrusion platform delivers both fortified rice (FRK, high-protein rice) and fortified pulses (micronutrient and macronutrient). Brands running dal-chawal nutrition programs get a single supplier for both halves of the staple.

FRK That Holds Its Shape

Our process is adapted from pasta extrusion technology, with the nutrients carried inside the kernel. Our FRK holds its shape in cooking.

Micro + Macro Fortification in One Kernel

We handle both FSSAI-spec micronutrients (iron, folic acid, B12) and macro enhancement (protein, fiber) in a single extruded kernel.

Bulk FRK for institutional suppliers

FRK in bulk, made to FSSAI's premix ranges, for suppliers to schools, canteens and meal programmes.

Custom Formulation Capability

From standard FRK to high-protein rice to custom pulse kernels. Pilot extruder for rapid prototyping without disrupting production. Trial timeline 2-3 weeks.

Fortified Rice & Pulses Manufacturing Specifications

FRK capacity25 MT/day
Rice formatsMicronutrient FRK, protein rice kernels, custom extruded rice
Pulse formatsProtein and pulse kernels for brands, to your recipe
Other micronutrientsZinc and other FSSAI-listed nutrients on request
Pulse kernel blendSet by the brand's recipe
MillingIn-house rice milling
Pilot extruderAvailable for custom formulation trials
Lead timeOn request
CertificationsFSSC 22000 (Jaspur plant), FSSAI licensed

Fortified Rice & Pulses FAQ

What is Fortified Rice Kernel (FRK)?+
FRK is an extruded rice kernel enriched with micronutrients like iron, folic acid, and vitamin B12. It is blended with regular rice, typically 1 kg of kernels per 100 kg of rice. The kernels blend in and cook like regular rice.
What are fortified pulse kernels?+
Pulse kernels are extruded on the same platform as our FRK, to the brand's recipe. They can carry micronutrients (iron, folic acid, B12) or added protein and fibre inside the kernel. The blend ratio is set by the brand's recipe. Our pulse kernels already go into a consumer brand's products.
How is extruded fortification different from surface-coated pulses?+
Surface coating and powder blending put the nutrients on the outside of raw pulses. Extruded fortified kernels carry the fortification inside the kernel matrix, and they are made to cook at the same rate as regular pulses so they blend in. The same difference applies to extruded FRK and surface-coated rice.
How does Zippy's FRK manufacturing process work?+
We adapted our pasta extrusion technology for FRK production. Rice flour is mixed with micronutrient premix, extruded through rice-grain-shaped dies, steamed, and dried. The result is kernels that look like natural rice and carry their nutrients inside the kernel. Our FRK holds its shape in cooking.
What is high-protein rice?+
Our protein rice kernels are extruded to the brand's recipe into rice-shaped kernels. They cook like regular rice and can be blended in or used on their own.
Can Zippy fortify both micronutrients and macronutrients in the same kernel?+
Yes. We can formulate kernels (rice or pulse) that deliver FSSAI-spec micronutrients (iron, folic acid, B12) and simultaneously boost macros (protein, fiber) through choice of base and added protein isolates. Useful for brands building functional dal-chawal mixes, nutritionally upgraded khichdi products, or high-protein staple SKUs.
Can Zippy develop custom extruded formulations?+
Yes. Our pilot extruder handles custom formulation trials for both rice and pulse kernels. We can incorporate different protein sources, vitamins, minerals, or functional ingredients. Trial timeline: 2-3 weeks. Custom formulations typically go through 1-2 iteration cycles before committing to full production.
What is the typical MOQ?+
MOQ is 5 MT. For trials and new formulations, we run small pilot batches on request on our pilot extruder. Institutional orders are supplied in bulk.

Ready to Get Started?

Whether you need bulk supply, custom formulations, or private label packaging, we can help. Pilot trials available.

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