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Zippy Edibles

Company facts

Zippy Edibles at a glance, for partners, analysts and investors.

Soya chaap is a daily, largely unbranded protein habit across North India. We make it on an industrial line we have built since 2022.

Zippy Edibles (Zippy Edible Products Private Limited) is a privately held Indian food manufacturer, incorporated in 2013 and manufacturing since 2015. Its Rudrapur plant makes maida-free soya chaap and other high-moisture soy protein products on a twin-screw extrusion line, with the downstream chaap line engineered in-house. Its Jaspur plant runs a 100 MT/day specialty pasta and vermicelli business.

Last updated 2026-11-03

At a glance

Legal name
Zippy Edible Products Private Limited
Incorporated
2013
Manufacturing since
2015
Headquarters
Jaspur, Uttarakhand, India
Plants
Jaspur (dry products: pasta, vermicelli, fortified rice kernels, instant rice, rice papad) and Rudrapur (protein: soya chaap, high-moisture soy protein, frozen and canned formats, opened 2023)
Certifications
FSSC 22000 (Jaspur: pasta, vermicelli, fortified rice kernels, precooked pasta; Rudrapur: frozen and retorted soya products); FSSAI licensed
FSSAI licences
Jaspur 10015012000314; Rudrapur 12623999000092
Ownership
Privately held

Why we build in soy protein

  1. Protein is the live theme in Indian food

    Indian food companies are adding protein everywhere: Amul sells about two dozen high-protein products, McDonald's India added a protein slice, and Swiggy Instamart reports protein orders up 150% in two years. Gram for gram of protein, at November 2026 wholesale prices, our plain chaap rolls cost a buyer less than half as much as paneer or chicken breast.

    Sources: Amul; Westlife Foodworld; ETV Bharat

  2. A habit, not a substitute

    Soya chaap is eaten every day across North India, from street stalls to restaurant chains, and it is largely unbranded. The 2025 Ipsos report for the Plant Based Foods Industry Association leaves it out: it sized India's plant-based food market at about ₹300 crore and excluded soya chaap and soya chunks. For a sense of the wider soy-protein category, Patanjali's Nutrela alone sold 27,710 tonnes of soya chunks in FY24 (₹598.5 crore). Paneer is at a similar stage: packaged brands are still a small share of sales. Most chaap is made by small local units and sold loose, and the brands building it need makers who can hold a spec.

    Sources: Ipsos for PBFIA, 2025; Milky Mist DRHP, 2025; Patanjali Foods annual report, FY24

  3. Built backwards from an Indian price

    In the US, plant-based meat is priced well above the meat it copies: shelf prices ran about 76% above conventional meat per pound in 2025, and sales fell 10%. Chaap has to sell below chicken and paneer and still be soft, juicy and quick to cook. So we engineer from the price down, with commodity ingredients wherever possible. That is the harder manufacturing problem, and the one we think scales in India.

    Source: GFI State of the Industry, 2026

  4. Building since 2022

    We began building our high-moisture extrusion line in 2022 and opened the Rudrapur protein plant in 2023. Since then we have built a continuous, automated chaap line in-house, been granted two Indian patents on that process, added a retort line for shelf-stable canned chaap (2026) and certified the Rudrapur plant to FSSC 22000 for frozen and retorted soya products. Industrial high-moisture extrusion is capital-intensive: GFI's public 2022 model puts a two-line, 7,000-tonne-a-year plant at about $18 million (a modelled figure, not our spend).

    Sources: GFI production model; GFI India technology review

  5. Room to scale

    Capacity can grow on a process we have already engineered, and the engineering is done in-house. The same base makes chaap, chunks, keema, shawarma shreds, kebabs and coated snacks. Frozen chaap keeps for 18 months, and canned chaap needs no cold chain at all, which opens export.

  6. An operating business underneath

    Across both plants we make products for 30+ customer brands, including a national QSR chain, serve 150+ business customers, and export to the UAE, South Africa, Canada, Australia, the West Indies and Nepal, among others.

In numbers

  • 10 MT/day

    High-moisture extrusion capacity

  • 3

    Granted Indian patents

  • 30+

    Customer brands

  • 150+

    Business customers

  • 100 MT/day

    Pasta and vermicelli

  • 250 MT

    Cold storage

Exports to UAE, South Africa, Canada, Australia, the West Indies and Nepal, among others.

Granted patents

  • •Indian patent #415401: Fortified rice kernel (FRK) manufacturing process (granted 2022)
  • •Indian patent #568286: Slicing and rolling high-moisture protein sheets into chaap rolls (granted 2025)
  • •Indian patent #597337: Continuous rolling and gluing process for chaap rolls (granted 2026)

Leadership

Sarthak Singhal, Director

Has led the high-moisture soy protein project at Rudrapur since it began in 2022, and leads engineering, R&D and strategy. Former mixed-signal and analog chip-design engineer (Intel, Analog Devices). Georgia Tech.

LinkedIn

Contact

Strategic partners and investors: write to sarthak@ZippyEdibles.com. We share detailed operating information under NDA.

Buyers and kitchens: use our contact page.